Design for Profit Case Study
PCML customer makes 77% saving on component redesign

Original Client Design
- Total cost £300.00
- 19 piece parts per component
- Total cycle time - 9 hours
- Number of operations - 23
- Number of jigs - 7
Original Cost Each Machine = Components x 28 @ £300.00 each = £8,400 each machine
Modified PCML Design
- Total cost £70.00
- 4 piece parts per component
- Total cycle time - 2 hours
- Number of operations - 9
- Number of jigs - 2
Modified Cost Each Machine = Components x 28 @ £70.00 each = £1,960.00
each machine
Total Cost Savings Each Machine = £6,440.00